Spur Gear Manufacturer in India
Gear teeth could be manufactured with a wide variety of shapes and profiles. The involute profile is the most commonly used system for gearing today. It is a cylindrical gear with teeth parallel to the axis. An involute is a curve that is traced by a point on a taut cord unwinding from a circle, which is called a BASE CIRCLE. The involute is a form of spiral, the curvature of which becomes straighter as it is drawn from a base circle and eventually would become a straight line if drawn far enough.
Spur gear has teeth on the outside of a cylinder and teeth are parallel to the axis of the cylinder. This simple type of gear is the most common type its volume or the tooth usage is the largest of all types. The Shape of the tooth is that of an involute form. There are, however some notable exceptions, precision mechanical clock's every often use. cycloidal teeth since they have lower separating loads and generally operate more smoothly than involute gears and have less tendency to bind.
The cycloidal form is not used for power gearing because such gears are difficult to manufacture because sensitive small changes in center distance and not as strong or as durable as involute form. The most common pressure angle for spur gear 14 1/2', 20' and 25'. In general 14 1/4, pressure angle are not used for new design. The lower pressure angle have the advantage of smoother and quicker tooth action because of the large profile contact ratio and the higher pressure angle have the advantage the better load carrying capacity with respect to both strength and durability and lower sliding velocities. In some cases very high pressure angle 28°, 30° and in few cases as higher 45° are employed in some special slow speed gears for very high load capacity where noise is not the predominant consideration. The minimum of equipment is required to produce this type of gear thus it is usually the least expensive of all forms of gearing. While the common tooth form for spur gears is the involute.
Use of Spur Gear
- Spur gears are used only when the shaft are parallel. Spur gears impose radial loads on the shafts.
- We manufacture Spur Gears with following specifications
|Gear Type||Normal Module in mm||Outside Diameter in mm|
|Spur Gear-Hob Finish||0.5||25||10||2500|
|Spur Gears-Hardened & Precision Ground||0.5||25||50||1000|
|Spur Gears- Shaped (external)||0.5||10||10||1000|
|Spur Gears- Shaped (Internal)||0.5||10||75||700|
Complying Quality Gear Manufacturing Standards
" We manufacture world class ground gears for customers who need medium volume Gears, using best gear grinding technology and advance inspection facility "
Why Choose Us Industrial Gears
A Trusted Name For Industrial Gears
With over Three decades of experience in the Gear manufacturing industry, we have come to recognize the pulse of our customers; tapping into their every quality, cost and delivery requirements and translating it into a reality.
Fast Gear Development
Our experience and expertise help us in providing a fast development of multiple types of different gear segment types in the timelines that have been provided with
Our Machines Shop houses fleet of CNC and PLC Controlled Machines. Especially CNC Gear Grinding Machines and a battery of conventional Gear Hobbing, Shaping, Drilling, Hob Sharpening, Gear De-burring machines
We have appropriate understanding about the gear products and technologies. Our experience in the field of Gear products and technologies is quite vast and that is why we have established ourselves as a prestigious gears manufacturer
All Types of Gears Under One Roof
We have everything on platter - Spur gears, Helical gears, Worm & Worm wheels, Racks & Pinions, Gear couplings with full crowing, Internal Gears, Segment gears, Cluster gears, Splined shafts, Sprockets, Cam gears, Timing Belt Pulleys etc.
Our strength is our team, which comprises Engineers having more than 20 years of experience and they make sure that each gear project is handled accurately and keeping your guidelines in mind
We have an amazing array in our arsenal. We have everything on platter - Spur gears, Helical gears, Worm & Worm wheels, Racks & Pinions, Gear couplings with full crowing, Internal Gears, Segment gears, Cluster gears, Splined shafts, Sprockets, Cam gears, Timing Belt Pulleys etc. With astonishing range on cards, we are in a position to cater the requirements of different market segments. Be it any kind of segment, we assure effective & durable performance to any kind of machinery. Our products come with assured quality up to class 5 of DIN 3962 in hardened/ground and with twice range of macules from 0.5 to 25 in soft state. We, therefore, are in a position to meet variety of applications. We have become preferred business associates to many world-class manufacturers, thanks to our specialty in manufacturing of Hardened & Ground gears with precision quality.
|Gear Type||Normal Module in mm||Outside Diameter in mm|
|Spur Gear – Hob Finish||0.5||25||10||2500|
|Spur Gear – Hardened & Precision Ground||0.5||25||50||1000|
|Spur Gear – Shaped (External)||0.5||25||10||1000|
|Spur Gear – Shaped (Internal)||0.5||10||75||700|
|Helical Gears – Hub Finish||0.5||10||10||2500|
|Helical Gears Hardened & Precision Ground||0.5||25||50||1000|
|Timing Belt Pulleys||All Varieties||10||2000|
|Worms - Milled||1||12||10||200|
|Worms Hardened And Ground||1||12||10||200|
|Chain Sprockets, Pitch||5mm||38.1mm||10||200|
|Gear Coupling (Full Crowing)||0.5||6||10||500|
|Gear Coupling Sleeves (I.D.)||0.5||6||50||600|
|Racks||0.5||8||Length 50-1000 mm|
Our Well-Equipped Machine Shop
Our Machines Shop houses fleet of CNC and PLC Controlled Machines. Especially CNC Gear Grinding Machines and a battery of conventional Gear Hobbing, Shaping, Drilling, Hob Sharpening, Gear De-burring & machines for other miscellaneous operations viz Demagnetization, Number punching, etc. Timely delivery is ensured at the optimum level with an integrated ERP system supported by our highly reliable supplier base who have been groomed & nurtured to fit in our 'Quality Culture'.
Years of Legacy
Types of Gears
We inherit Quality in real sense. It is our legacy. It is the culture and it runs through our adrenaline. For us, quality is not just passion but religion. That is what we mean and that is what we breathe. Quality is at center stage, in every activity-right from Raw material procurement. Material inward system, Laboratory testing, Material handling and Accounting, Identification, Storing and Preservation, Processing, Packaging, Forwarding and Dispatch. In every sphere of operation, quality is assured to the hilt.
Quality Assurance practices are bolstered by computerized process plans & stage - wise process drawings supported with 2D & 3D designs. Meticulously thought over "In-process quality Plans" ensured through inspection & quality assurance throughout the entire process.The robust and comprehensive ERP system is the backbone of our entire operation. Nevertheless, our skilled and empowered Quality Assurance Team is always on its toes to see that entire Quality Assurance activities run flawlessly, like a well-oiled machine.